Polaris product recalls
73 CPSC recalls since 2010.
Polaris · Home & otherModel Year 2023-2024 Ranger XP Kinetic and Model Year 2025 Pro XD Kinetic ROVsWater can leak through a cracked filter into the ROV's high-voltage charging harness components and cause a short circuit, posing…Fire hazardRepair4,900unitsJun 2025Polaris · Outdoor & sportsModel Year 2024 Ranger Recreational Off-Road Vehicles (ROVs) and ProXD and Bobcat Utility Task Vehicles (UTVs)The vehicles' passenger side seat belt anchor point can separate from the frame due to a defective weld on the bracket, posing an…Impact hazardCrash hazardRepair2,500unitsDec 2024Polaris · Outdoor & sportsModel Year 2024-2025 RZR XP 1000 and XP 4 1000 ROVsThe positive (+) battery terminal cover (red) can become damaged by the seat base, causing the positive (+) battery post to be…Fire hazardRepair21KunitsDec 2024Polaris · Outdoor & sportsModel Year 2023-2024 Polaris Sportsman 850, XP 1000, and XP 1000 S ATVs and fuel pump kits and fuel tank assembliesThe ATV can leak fuel at the fuel pump flange outlet, posing a fire hazard and risk of serious injury to the rider or passenger.Fire hazardRepair10KunitsSep 2024Polaris · Outdoor & sportsModel Year 2024 Prostar S4 Titan Adventure 155 ES SnowmobilesThe snowmobile can leak fuel at the pump flange assembly, posing a fire hazard and risk of serious injury to the rider or…Fire hazardRepair240unitsMay 2024Polaris · Outdoor & sportsModel Year 2022-2023 Snowmobiles equipped with PATRIOT BOOST EnginesThe fuel line between the fuel rails can leak, posing a fire hazard.Fire hazardRepair7,000unitsMar 2024Polaris · Outdoor & sportsModel Year 2022-2024 MATRYX Snowmobiles equipped with PATRIOT 650 and 850 EnginesThe primary (drive) clutch can fail causing the clutch or its components to separate from the vehicle, posing an injury hazard.Injury hazardRepair9,200unitsFeb 2024Polaris · Outdoor & sportsPolaris Snowmobiles, Model Year 2022 PATRIOT 850 MATRYX RMK, INDY and SWITCHBACKThe ring gear on the primary clutch can fail, causing the clutch assembly components to come loose, posing an injury hazard to…Injury hazardRepair2,900unitsNov 2023Polaris · Outdoor & sportsModel Year 2023 PATRIOT 9R MATRYX PRO RMK and PATRIOT 9R MATRYX RMK KHAOS SnowmobilesThe primary (drive) clutch can fail and can cause the clutch or clutch components to come loose, posing an injury hazard to…Injury hazardRepair2,200unitsNov 2023Polaris · Outdoor & sportsModel Year 2023 RANGER XP 1000 NorthStar and XP 1000 NorthStar Crew Off-Road VehiclesAn improperly installed center brake line can cause the rear brake circuit to remain pressurized during operation, resulting in…Fire hazardCrash hazardRepair1,025unitsNov 2023Polaris · Outdoor & sportsModel Year 2023 RZR PRO XP and PRO XP 4 and Model Year 2024 RZR XP and XP 4 ROVsThe improperly routed brake line can contact the front wheels during vehicle operation resulting in brake line damage and brake…Crash hazardRepair2,500unitsOct 2023Polaris · Home & otherModel Year 2023 Polaris RANGER XP 1000 / XP 1000 Crew and RANGER 1000 / 1000 Crew, Model Year 2024 Polaris Pro XD Full-Size Diesel Crew, Model Year 2024 Gravely ATLAS JSV-3400, and Model Year 2024 Bobcat UV34XL GasThe passenger side seat belt buckle bracket was not properly welded, which could result in the seat belt anchor point separating…Injury hazardRepair280unitsSep 2023Polaris · Outdoor & sportsPolaris Snowmobiles, Model Year 2022-2023 MATRYX PRO RMK and MATRYX RMK KHAOSThe handlebar hooks on the recalled snowmobiles pose a puncture hazard and risk of serious injury if the rider's body impacts the…Impact hazardCrash hazardRepair16KunitsAug 2023Polaris · Outdoor & sportsModel Year 2021 RZR XP Turbo and RZR Turbo S Recreational Off-Road VehiclesThe vehicle's clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards.Fire hazardRepair27KunitsAug 2023Polaris · Outdoor & sportsModel Year 2021-2023 RZR Pro XP 4 and Model Year 2022-2023 RZR Turbo R 4 vehicles Recreational Off-Road VehiclesA fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.Fire hazardRepair20KunitsMay 2023Polaris · Outdoor & sportsModel Year 2022-2023 MATRYX RMK KHAOS and PRO SnowmobilesWhen the rider engages the throttle and brake (including the parking brake) simultaneously on the recalled snowmobiles, the brake…Fire hazardBurn hazardRepair15KunitsMay 2023Polaris · Outdoor & sportsModel Years 2022-2023 RZR Pro R and Pro R 4 Recreational Off-Road VehiclesThe alternator can fail during operation, posing a fire hazard.Fire hazardRepair200unitsMar 2023Polaris · Outdoor & sportsModel Years 2021-2023 Sportsman 450 and 570 All-Terrain Vehicles (ATVs)An improperly assembled wiring harness can contact the brake line and/or vehicle frame during use which can result in a loss of…Fire hazardCrash hazardRepair80KunitsMar 2023Polaris · Outdoor & sportsPolaris Timbersled Snow Bike Conversion KitsThe QuickDrive fastener can loosen while operating, leading to brake failure, posing a crash hazard.Crash hazardRepair780unitsFeb 2023Polaris · Outdoor & sportsModel Year 2020-2023 Sportsman 1000 S and Scrambler 1000 S All-Terrain Vehicles (ATVs)Electrostatic discharge outside the fuel tank can ignite fuel spills while refueling, posing a fire hazard.Fire hazardRepair3,800unitsJan 2023Polaris · Outdoor & sportsModel Years 2021-2022 RZR Pro XP 4 Recreational Off-Road VehiclesA fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.Fire hazardRepair600unitsDec 2022Polaris · Outdoor & sportsModel Year 2022 RZR Pro R 4 Premium and RZR Pro R 4 Ultimate Recreational Off-Road VehiclesAn incorrectly routed battery cable can contact the prop shaft during use, which can result in an electrical short, posing a fire…Fire hazardRepair1,160unitsApr 2022Polaris · Outdoor & sportsOutlaw 110 EFI Youth All-Terrain Vehicles (ATVs)The inner layer of the fuel line can leak, posing a fire hazard.Fire hazardRepair1,100unitsJan 2022Polaris · Outdoor & sportsPolaris RZR and GENERAL Recreational Off-Road VehiclesThe steering wheel can separate and result in a loss of control, posing a crash hazard.Crash hazardRepair8,800unitsDec 2021Polaris · Home & otherModel Year 2021 GENERAL 1000, GENERAL 4 1000, GENERAL XP 1000 and GENERAL XP 4 1000 ROVsThe weld between the brake pedal pivot bracket and the EPS mounting bracket can separate, which can result in a loss of brake…Crash hazardRepair1,400unitsJul 2021Polaris · Outdoor & sportsModel Year 2021 RZR Pro XP and RZR Pro XP 4 Recreational Off-Road Vehicles (ROVs)A raised edge on the machined surface of the turbocharger castings can result in an oil leak, posing a fire hazard.Fire hazardRepair1,700unitsJul 2021Polaris · Outdoor & sportsModel Year 2021 RZR PRO XP and RZR PRO XP 4 (ROVs)The vehicles were manufactured without copper seal washers on the turbocharger’s oil supply line, which can result in an oil…Fire hazardRepair32unitsMay 2021Polaris · Home & otherModel Year 2020-2021 RANGER 1000 and RANGER CREW 1000, Model Year 2020 ProXD 2000G and 4000G, Model Year 2020-2021 Ariens/Gravely JSV3200, JSV3400, and JSV6400, Model Year 2020 Bobcat UV34 4x4 GAS and UV34 XL GAS, and Model Year 2021 Bobcat UV34 4x4 GASThe drive belt can break during operation and damage the inner clutch cover assembly and fuel line, which can result in a fuel…Fire hazardRepair42KunitsMar 2021Polaris · Home & otherModel Year 2020-2021 RANGER 1000, RANGER CREW 1000, RANGER XP 1000, and RANGER CREW XP 1000 and Model Year 2020 ProXD 2000G, ProXD 2000G H, ProXD 4000G, and ProXD 4000G HThe throttle pedal can return to the idle position more slowly than anticipated once the pedal is released or stick in the…Crash hazardRepair16KunitsMar 2021Polaris · Home & otherModel Years 2020-2021 RZR PRO XP, PRO XP4 and Model Year 2021 RZR Turbo S, Turbo S4, XP Turbo and XP 4 Turbo ROVThe vehicle's clutch can fail, posing an injury hazard.Injury hazardRepair18KunitsNov 2020Polaris · Outdoor & sportsModel Year 2020 Ranger XP 1000 and Ranger CREW XP 1000 Off-Road Vehicles, Model Years 2019 - 2020 PRO XD 4000D UTVs, Model Year 2019 PRO XD 2000D UTVs, and Model Year 2020 Bobcat UV34 and UV34XL UTVsAn improperly manufactured clutch component can cause the engine braking feature to fail, resulting in unexpected vehicle motion…Crash hazardRepair13KunitsJul 2020Polaris · Outdoor & sportsModel Year 2015-2020 AXYS Trail Performance and Crossover snowmobilesThe fuel hose can be improperly secured, posing a fire hazard to consumers.Fire hazardRepair41KunitsJul 2020Polaris · Outdoor & sportsModel Year 2018-2020 Polaris Phoenix 200 ATVsThe throttle lever stop can fail due to damage during shipping, posing a crash hazard.Crash hazardRepair2,800unitsJul 2020Polaris · Home & otherModel Year 2019 - 2020 Ranger XP 1000 & Model Year 2020 General XP 1000 Utility Vehicles (UTVs)The throttle can fail to return to the idle position after the engine stalls and is restarted in gear without switching the key…Crash hazardRepair27KunitsJul 2020Polaris · Outdoor & sportsModel Year 2018 - 2020 Ranger XP 1000 & CREW XP 1000 Off-Road VehiclesThe clutch belt can break and damage the secondary clutch and the fuel line, posing a fire hazard to the rider.Fire hazardRepair80KunitsApr 2020Polaris · Outdoor & sportsModel Year 2019 - 2020 Ranger XP 1000 & CREW XP 1000 Off-Road VehiclesThe fuel line can be misrouted above the bracket that protects the fuel line from a clutch belt failure, posing a fire hazard to…Fire hazardRepair7,000unitsApr 2020Polaris · Home & otherModel Year 2019 Polaris PRO XD and model year 2020 Ranger Utility vehicles (UTVs)The seat belts on the vehicles can fail, posing an injury hazard to the user if they were to be in a collision or tip-over…Tip-over hazardRepair10KunitsApr 2020Polaris · Home & otherModel Year 2017-2018 Brutus Utility Vehicles (UTVs)The rear brake line can become punctured causing the brakes to fail, posing a collision and crash hazard.Crash hazardRepair340unitsJan 2020Polaris · Home & otherModel Year 2019 Polaris PRO XD Utility Vehicles (UTVs)The rear brake line can become punctured causing the rear brakes to fail, posing a collision and crash hazard to the rider.Crash hazardRepair760unitsJan 2020Polaris · Home & otherModel Year 2015 - 2019 Polaris RGR EV recreational off-highway vehicles (ROVs)An incorrectly wired chassis harness can cause an incorrect throttle control signal to the electric drive motor, which can cause…Crash hazardRepair3,900unitsJun 2019Polaris · Home & otherModel Year 2019 Polaris RZR XP 4 Turbo S recreational off-highway vehicles (ROVs)The brakes can fail, posing crash and injury hazards.Crash hazardRepair1,200unitsJun 2019Polaris · Home & otherModel year 2018 Polaris Ranger 500, Ranger 570, Ranger EV, and Ranger EV LI-ION recreational off-highway vehicles (ROVs)The front lower control arms can separate, posing a crash hazard.Crash hazardRepair1,000unitsSep 2018Polaris · Home & otherModel year 2018 RZR XP Turbo S recreational off-highway vehicles (ROVs)In the event of a high-speed rollover, the vehicle's rollover protection structure (ROPS) can fracture, providing inadequate…Injury hazardRepair1,300unitsAug 2018Polaris · Home & otherModel year 2017-2018 Polaris ACE 150 and model year 2018 Polaris Ranger 150 recreational off-highway vehicles (ROVs)The front suspension lower ball joint can separate over time, posing a crash hazard.Crash hazardRepair5,900unitsAug 2018Polaris · Home & otherGravely Atlas JSV 3000 and 6000 utility vehiclesThe utility vehicle's exhaust header pipe can crack, posing fire and burn hazards.Fire hazardBurn hazardRepair2,100unitsAug 2018Polaris · Outdoor & sportsPolaris Phoenix 200 all-terrain vehicles (ATVs)The throttle limiter can fail due to damage during shipping, posing a crash hazard.Crash hazardRepair5,600unitsApr 2018Polaris · Home & otherPolaris Ranger XP recreational off-highway vehicles (ROVs)The center seat belt bracket can separate from the frame, posing an injury hazard to the riders.Injury hazardRepair11KunitsApr 2018Polaris · Home & otherModel Year 2014-2018 Polaris RZR XP 1000If the exhaust silencer fatigues and cracks, the heat shield may not manage heat, which may lead to melting of nearby components…Fire hazardRepair107KunitsApr 2018Polaris · Home & otherPolaris RZR XP 4 Turbo ROVsThe return fuel line can be improperly secured which can cause fuel to leak, posing a fire hazard.Fire hazardRepair560unitsDec 2017Polaris · Home & otherPolaris General side-by-side recreational off-highway vehicles (ROVs)The steering wheel shaft can shift and detach while in use, resulting in a loss of control and crash hazard.Crash hazardRepair19KunitsOct 2017Polaris · Home & otherPolaris ACE 325 recreational off-highway vehicles (ROVs)The exhaust header pipe can crack and release hot exhaust gases into the engine compartment, posing fire and burn hazards.Fire hazardBurn hazardRepair6,300unitsOct 2017Polaris · Home & otherGENERAL recreational off-highway vehicles (ROVs)Inconsistent tire pressure information can result in improperly-inflated tires, posing a crash hazard.Crash hazardRepair1,600unitsAug 2017Polaris · Outdoor & sportsPolaris Scrambler all-terrain vehicle (ATVs)The throttle release switch can fail, posing a crash hazard.Crash hazardRepair2,800unitsAug 2017Polaris · Home & otherRZR 170 recreational off-highway vehicles (ROVs)The fuel tank neck can crack or the wiring harness can overheat or short circuit, posing fuel leak and fire hazards.Fire hazardRepair17KunitsJul 2017Polaris · Outdoor & sportsSportsman 570 all-terrain vehicles (ATVs)Fuel can leak into the headlight pod, posing fuel leak and fire hazards.Fire hazardRepair26KunitsJul 2017Polaris · Home & otherPolaris RZR 570 and RZR S 570 recreational off-highway vehicles (ROVs)The front brake can detach, posing crash and injury hazards.Crash hazardRepair1,160unitsJul 2017Polaris · Home & otherPolaris Ranger 900 recreational off-highway vehicles (ROVs)A heat shield can fall off the vehicle, posing fire and burn hazards to riders.Fall hazardFire hazardRepair51KunitsApr 2017Polaris · Outdoor & sportsSportsman 450, 570, 850, 1000 and Scrambler 1000 all-terrain vehicles (ATVs)The electronic power steering unit can malfunction, posing a crash hazard.Crash hazardRepair3,800unitsApr 2017Polaris · Outdoor & sportsSportsman 850 and 1000 all-terrain vehicles (ATVs)The right side panel heat shield can melt, posing burn and fire hazards to riders.Burn hazardFire hazardRepair19KunitsMar 2017Polaris · Home & otherPolaris recreational off-highway vehicles (ROVs)The vehicle engine can misfire and the temperatures of the exhaust and nearby components can get too hot and cause the components…Fire hazardBurn hazardRepair14KunitsMar 2017Polaris · Outdoor & sportsSportsman 570 all-terrain vehicles (ATVs)The air intake duct can contact the fuel rail and cause a fuel leak, posing a fire hazard.Fire hazardRepair9,900unitsDec 2016Polaris · Outdoor & sportsPolaris Ranger 900 recreational off-highway vehicles (ROVs)The heat shield can fall off the vehicle, posing fire and burn hazards to riders.Fall hazardFire hazardRepair42KunitsSep 2016Polaris · Outdoor & sportsRecreational Off-Highway Vehicles (ROVs)The vehicles' engine can overheat and turbo system's drain tube can loosen, posing a fire hazard.Fire hazardBurn hazardRepair13KunitsSep 2016Polaris · Outdoor & sportsPolaris Ranger 570 ROVsThe ROVs can overheat during heavy engine loading, slow-speed intermittent use and/or high outdoor temperatures and catch fire.Fire hazardRepair43KunitsJun 2016Polaris · Home & otherPolaris RZR recreational off-highway vehicles (ROVs)The recalled ROVs can catch fire while consumers are driving, posing fire and burn hazards to drivers and passengers.Fire hazardBurn hazardRepair133KunitsApr 2016Polaris · Home & otherRecreational Off-Highway Vehicles (ROV)The vehicles' oil drain line can leak, posing a fire hazard.Fire hazardRepair2,230unitsDec 2015Polaris · Outdoor & sportsPolaris SnowmobilesThe steering pitman arm or drag link can crack and result in a loss of steering, posing a crash hazard.Crash hazardRepair4,700unitsDec 2015Polaris · Home & otherRecreational Off-Highway Vehicles (ROV)The vehicles' fuel tank vent line can be misrouted, causing it to become pinched.Fire hazardRepair53KunitsOct 2015Polaris · Home & otherPolaris Youth RZR recreational off-highway vehicleThe vehicle's fuel pump retaining ring can leak, posing a fire hazard.Fire hazard4,300unitsJul 2015Polaris · Outdoor & sportsRecreational off-highway vehiclesThe vehicles' throttle cable can melt on the exhaust pipe and fail to operate properly.Crash hazardRepair17KunitsFeb 2014Polaris · Outdoor & sports2011 Polaris Ranger RZR XP 900 recreational off-highway vehiclesThe firewall behind the driver and passenger seats can overheat and melt, posing a burn hazard to consumers.Fire hazardBurn hazardRepair4,500unitsJun 2013Polaris · Outdoor & sports2013 Polaris Ranger® 400 recreational off-highway vehiclesThe recreational vehicle's throttle can fail to operate properly, which can cause the vehicle's rider to lose control, posing a…Crash hazardRepair327unitsJan 2013Polaris · Outdoor & sportsSnowmobilesThe bolt attaching the front, lower left shock can fail and cause the operator to lose control of the vehicle.Shock hazardRepair82unitsDec 2012
RecallPulseUpdated Nov 3, 2026